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Yes, repeatedly copying the same file to a flash drive does indeed wear it out, as each write operation engages the physical cells of the flash drive. Even if the user overwrites a file with the same name, the data goes to new locations within the media, and this directly affects the number of write cycles a given flash drive can perform over its lifetime.
NAND flash memory, on which the design of flash drives is based, is made up of millions of cells that store electrical charges. These cells can only be written and erased a certain number of times - depending on the type of memory (SLC, MLC, TLC, QLC), typical limits are between a few thousand and a few hundred thousand P/E (program/erase) cycles. Each overwrite or write of a file is another cycle that brings the cell closer to physical consumption. Contrary to appearances, copying the same file again does not mean that the system uses the same memory sectors. Because of the way file systems work and the layout of the flash drive controller, new data can be written to different physical locations, even if they logically replace the same files. Additionally, if a file is deleted and re-written, the operation of deleting and reallocating space also puts a strain on memory.
To delay memory wear, modern Pendrives use a technique wear leveling. This is a mechanism that distributes writes evenly across the available space so that some cells are not overused. In this way, the system avoids constantly overwriting the same sectors and increases the life of the media. Wear leveling operates at USB controller level and is completely invisible to the user. In the case of flash drives with simple controllers (often found in cheaper models), this mechanism can be limited or ineffective. This means that repeatedly copying a file with the same name can result in intensive wear and tear on the same areas of memory, which translates into faster media failure.
From a technical point of view, every write operation shortens the life of a memory stick, regardless of whether it involves a new or identical file. However, in everyday use, with occasional copying of files, this wear and tear is minimal. The problem arises with intensive operations, e.g. writing system logs, using the flash drive as temporary storage or storing constantly updated databases. In such cases, a better solution is to use media created for continuous operation, e.g. SSDs or industrial-grade Memory Cards. A memory stick should be used as a portable medium and not as a working data store subjected to regular write and erase cycles. From the user's point of view, it is also worth remembering that signs of impending wear and tear include drops in write speed, file errors or problems with the system mounting the flash drive. In this case, further copying of data - even the same data - can lead to irreversible damage or loss of information.
Transfer Multisort Elektronik (TME) is one of the world’s largest global distributors of electronic components, electrotechnical parts, workshop equipment, and industrial automation. The catalog includes over 1,500,000 products from 1,300 leading manufacturers. TME’s modern logistics centers in Łódź and Rzgów (Poland), with a combined area of over 40,000 m², ship nearly 6,000 packages daily to customers in more than 150 countries.
TME also invests in the development of knowledge and skills of young engineers and electronics enthusiasts through the TME Education project, and supports the tech community by organizing the TechMasterEvent series, promoting innovation and experience exchange.